浙江不銹鋼管廠家1986年建于溫州市龍灣區,目前職工人數約13800人,改組前,不銹鋼管生產能力約為150萬噸,其中不銹(xiu)鋼無縫鋼管(guan)90萬噸,不銹鋼(gang)焊接鋼(gang)管60萬噸。
在浙江(jiang)不(bu)(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)廠家鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)車(che)間(jian)內設(she)(she)有(you)MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu),可(ke)(ke)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)最(zui)大(da)外(wai)徑(jing)為(wei)(wei)(wei)(wei)(wei)355.6mm 不(bu)(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan);小型(xing)連軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu),可(ke)(ke)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)最(zui)大(da)外(wai)徑(jing)為(wei)(wei)(wei)(wei)(wei)89mm 不(bu)(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan);大(da)型(xing)周期(qi)(qi)軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu),可(ke)(ke)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)最(zui)大(da)外(wai)徑(jing)為(wei)(wei)(wei)(wei)(wei)600mm 不(bu)(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan);擴(kuo)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu),可(ke)(ke)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)最(zui)大(da)外(wai)徑(jing)為(wei)(wei)(wei)(wei)(wei)925mm的(de)(de)(de)不(bu)(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)。此(ci)外(wai),在浙江(jiang)至(zhi)德鋼(gang)業有(you)限公(gong)司不(bu)(bu)銹(xiu)(xiu)(xiu)(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)廠還設(she)(she)有(you)三套周期(qi)(qi)軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)。Dalmine 鋼(gang)管(guan)(guan)(guan)(guan)(guan)公(gong)司于(yu)1988~1993年(nian)進(jin)行了生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)重(zhong)組(zu)(zu)(zu),力求維(wei)護傳(chuan)統市場,其生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)重(zhong)組(zu)(zu)(zu)的(de)(de)(de)主要(yao)內容為(wei)(wei)(wei)(wei)(wei):拆除大(da)型(xing)周期(qi)(qi)軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji),增設(she)(she)斜(xie)軋(ya)(ya)擴(kuo)徑(jing)機(ji)(ji)(ji),將(jiang)鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)的(de)(de)(de)重(zhong)心置(zhi)于(yu)MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)組(zu)(zu)(zu)上。生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)重(zhong)組(zu)(zu)(zu)前 Bergamo 鋼(gang)管(guan)(guan)(guan)(guan)(guan)廠設(she)(she)有(you)MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)和周期(qi)(qi)軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)2條軋(ya)(ya)制線,MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)車(che)間(jian)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)φ114~711mm(4 1/2~14英寸)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)子,年(nian)產(chan)(chan)(chan)量(liang)(liang)(liang)為(wei)(wei)(wei)(wei)(wei)33.7萬(wan)噸。,周期(qi)(qi)軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)車(che)間(jian)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)Φ244~711mm(9 3/8~28英寸)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)子,年(nian)產(chan)(chan)(chan)量(liang)(liang)(liang)為(wei)(wei)(wei)(wei)(wei)8.7萬(wan)噸。煉(lian)(lian)鋼(gang)廠設(she)(she)有(you)45t的(de)(de)(de)煉(lian)(lian)鋼(gang)爐,用(yong)(yong)于(yu)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)周期(qi)(qi)軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)用(yong)(yong)的(de)(de)(de)鋼(gang)錠(ding);90t電爐和連鑄機(ji)(ji)(ji)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)MPM軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)(ji)用(yong)(yong)的(de)(de)(de)連鑄坯。上述兩種產(chan)(chan)(chan)品(pin)(即圓(yuan)坯和鋼(gang)錠(ding))年(nian)產(chan)(chan)(chan)量(liang)(liang)(liang)為(wei)(wei)(wei)(wei)(wei)44.8萬(wan)噸。因此(ci)需要(yao)購入相(xiang)當(dang)數量(liang)(liang)(liang)的(de)(de)(de)圓(yuan)坯以補(bu)充(chong)鋼(gang)產(chan)(chan)(chan)量(liang)(liang)(liang)的(de)(de)(de)不(bu)(bu)足,并向(xiang)小直徑(jing)鋼(gang)管(guan)(guan)(guan)(guan)(guan)廠供料。
生產(chan)(chan)改組前(qian)鋼管公司的(de)煉鋼廠(chang)由(you)(you)于(yu)生產(chan)(chan)率(lv)(lv)低(di)(di),競爭(zheng)能(neng)力(li)很差(cha);MPM軋(ya)管廠(chang)對(dui)于(yu)直(zhi)徑(jing)大于(yu)179mm的(de)管子來說(shuo)生產(chan)(chan)率(lv)(lv)是很高的(de),但(dan)(dan)設備利用率(lv)(lv)低(di)(di)于(yu)70%;周期軋(ya)管廠(chang),對(dui)大直(zhi)徑(jing)鋼管的(de)生產(chan)(chan)來說(shuo),生產(chan)(chan)能(neng)力(li)是足夠(gou)的(de),但(dan)(dan)由(you)(you)于(yu)采用鋼錠,原材料成本(ben)高。工藝陳舊(jiu),質(zhi)量水平(ping)低(di)(di)下。
根據上(shang)述情況,為了提高競爭能力,生產(chan)(chan)系統重組的總目標是:提高MPM軋(ya)(ya)管廠(chang)的設備利用(yong)率;由于擴徑(jing)管坯單重提高,使(shi)MPM軋(ya)(ya)機按新(xin)的產(chan)(chan)品大(da)綱生產(chan)(chan),提高其產(chan)(chan)量水平;用(yong)連鑄圓(yuan)坯取代(dai)鋼(gang)錠。
其具體做法(fa)是(shi):對煉(lian)(lian)鋼(gang)廠(chang)而言,45噸(dun)煉(lian)(lian)鋼(gang)爐停產(chan),為(wei)了提(ti)高(gao)管坯(pi)自(zi)給能力要提(ti)高(gao)煉(lian)(lian)鋼(gang)能力,以提(ti)供本廠(chang)所需的全部連(lian)鑄圓(yuan)坯(pi);對于ф406mm(16英寸)以上(shang)不銹(xiu)鋼(gang)管的產(chan)生而言,拆除周期軋(ya)(ya)管機(ji),設置擴(kuo)管機(ji)和均整機(ji),其母體管由MPM軋(ya)(ya)機(ji)生產(chan)。在(zai)1995年3月舉行的費(fei)城國際(ji)鋼(gang)管會議上(shang)INNSE和Dalmine兩公司(si)(si)聯合(he)宣讀(du)了關于斜(xie)軋(ya)(ya)擴(kuo)徑(jing)工(gong)藝(yi)及其應用實例的論文(wen),接著INNSE公司(si)(si)又在(zai)1996年第(di)1期的《Tube &Pipe Technology》雜志上(shang)發表題為(wei)“Quality Improvement and production Flexibility ob-tained through Hot Rotary Expansion of Tubes”一文(wen),其內(nei)容主(zhu)要是(shi)講(jiang)斜(xie)軋(ya)(ya)擴(kuo)徑(jing)工(gong)藝(yi)技術,根據達爾明公司(si)(si)新的斜(xie)軋(ya)(ya)擴(kuo)徑(jing)機(ji)投產(chan)的經驗,INNSE將這種工(gong)藝(yi)正(zheng)式稱作NRE工(gong)藝(yi),即“New Rotary Expanding(technology)。