鎢(wu)極(ji)(ji)氬弧(hu)(hu)焊(han)(han)(han)(han)雖(sui)然能獲得優良的(de)(de)焊(han)(han)(han)(han)接(jie)質量,但(dan)由(you)于受到鎢(wu)極(ji)(ji)許用電流的(de)(de)限(xian)制,焊(han)(han)(han)(han)接(jie)電流不(bu)能用得太大。一(yi)般(ban)情況下,不(bu)開(kai)坡口(kou)對(dui)(dui)接(jie)鎢(wu)極(ji)(ji)氬弧(hu)(hu)焊(han)(han)(han)(han)時(shi)(shi),可以焊(han)(han)(han)(han)透厚度(du)小于3mm的(de)(de)母(mu)(mu)材,超(chao)過此厚度(du)的(de)(de)焊(han)(han)(han)(han)件如要全(quan)焊(han)(han)(han)(han)透,需對(dui)(dui)母(mu)(mu)材開(kai)坡口(kou)。由(you)于鎢(wu)極(ji)(ji)氬弧(hu)(hu)焊(han)(han)(han)(han)焊(han)(han)(han)(han)接(jie)速度(du)慢,導(dao)致焊(han)(han)(han)(han)接(jie)變形增加、焊(han)(han)(han)(han)接(jie)接(jie)頭抗腐(fu)蝕性(xing)能下降(jiang),而且鎢(wu)極(ji)(ji)氬弧(hu)(hu)焊(han)(han)(han)(han)焊(han)(han)(han)(han)接(jie)時(shi)(shi)產(chan)生一(yi)定(ding)量的(de)(de)放(fang)射(she)線對(dui)(dui)人(ren)體(ti)有一(yi)定(ding)的(de)(de)損害,因此焊(han)(han)(han)(han)接(jie)中、厚板(ban)奧氏(shi)體(ti)不(bu)銹鋼時(shi)(shi)已不(bu)能很好的(de)(de)滿足實際生產(chan)的(de)(de)需求。
熔化(hua)極(ji)氣體保(bao)(bao)護焊用(yong)焊絲作為電極(ji)(和填充金屬),焊接(jie)(jie)電流可以大大提高。由于(yu)熔深大,焊絲熔敷速度快,提高了(le)(le)生(sheng)產(chan)效率,改善(shan)了(le)(le)勞動條件,減(jian)少(shao)了(le)(le)焊接(jie)(jie)變形,同(tong)時還(huan)有利于(yu)提高焊接(jie)(jie)接(jie)(jie)頭耐腐蝕性能。熔化(hua)極(ji)氣體保(bao)(bao)護焊適用(yong)于(yu)中等和大厚度母(mu)材(cai)的(de)焊接(jie)(jie)。
熔(rong)(rong)(rong)(rong)化(hua)極(ji)(ji)氣(qi)體(ti)(ti)(ti)保(bao)護焊(han)(han)(han)(han)(han)(han),是用可熔(rong)(rong)(rong)(rong)化(hua)的(de)(de)焊(han)(han)(han)(han)(han)(han)絲(si)(si)與被焊(han)(han)(han)(han)(han)(han)工件之(zhi)間的(de)(de)電(dian)弧作為(wei)熱(re)源來熔(rong)(rong)(rong)(rong)化(hua)焊(han)(han)(han)(han)(han)(han)絲(si)(si)和(he)母材金屬(shu),并向(xiang)焊(han)(han)(han)(han)(han)(han)接區(qu)輸送保(bao)護氣(qi)體(ti)(ti)(ti),使(shi)電(dian)弧、熔(rong)(rong)(rong)(rong)化(hua)的(de)(de)焊(han)(han)(han)(han)(han)(han)絲(si)(si)、熔(rong)(rong)(rong)(rong)池(chi)(chi)(chi)及(ji)附近(jin)金屬(shu)免(mian)受周圍(wei)空氣(qi)的(de)(de)有害作用,通過(guo)(guo)(guo)連續(xu)送進焊(han)(han)(han)(han)(han)(han)絲(si)(si)不(bu)斷熔(rong)(rong)(rong)(rong)化(hua)并過(guo)(guo)(guo)渡(du)(du)到熔(rong)(rong)(rong)(rong)池(chi)(chi)(chi),形成(cheng)焊(han)(han)(han)(han)(han)(han)縫金屬(shu)。熔(rong)(rong)(rong)(rong)化(hua)極(ji)(ji)氣(qi)體(ti)(ti)(ti)保(bao)護焊(han)(han)(han)(han)(han)(han)焊(han)(han)(han)(han)(han)(han)接奧(ao)氏體(ti)(ti)(ti)型不(bu)銹鋼時(shi)的(de)(de)熔(rong)(rong)(rong)(rong)滴(di)(di)過(guo)(guo)(guo)渡(du)(du)有滴(di)(di)狀(zhuang)過(guo)(guo)(guo)渡(du)(du)、短路(lu)過(guo)(guo)(guo)渡(du)(du)和(he)噴射(she)過(guo)(guo)(guo)渡(du)(du)3種。其(qi)中(zhong)(zhong)滴(di)(di)狀(zhuang)過(guo)(guo)(guo)渡(du)(du)時(shi),熔(rong)(rong)(rong)(rong)滴(di)(di)直徑比焊(han)(han)(han)(han)(han)(han)絲(si)(si)直徑大(da),飛濺較大(da),導致焊(han)(han)(han)(han)(han)(han)接過(guo)(guo)(guo)程不(bu)穩定,在生產上極(ji)(ji)少使(shi)用。短路(lu)過(guo)(guo)(guo)渡(du)(du)電(dian)弧間隙小,電(dian)弧電(dian)壓較低,電(dian)弧功率(lv)比較小,適(shi)用于薄板焊(han)(han)(han)(han)(han)(han)接。生產中(zhong)(zhong)應用最為(wei)廣泛(fan)的(de)(de)是噴射(she)過(guo)(guo)(guo)渡(du)(du),對于一定的(de)(de)焊(han)(han)(han)(han)(han)(han)絲(si)(si)和(he)保(bao)護氣(qi)體(ti)(ti)(ti),當焊(han)(han)(han)(han)(han)(han)接電(dian)流(liu)增(zeng)大(da)到臨界電(dian)流(liu)值時(shi)(圖(tu)4-44),焊(han)(han)(han)(han)(han)(han)絲(si)(si)端頭(tou)熔(rong)(rong)(rong)(rong)化(hua)的(de)(de)金屬(shu)被壓縮成(cheng)筆尖狀(zhuang),以(yi)細小熔(rong)(rong)(rong)(rong)滴(di)(di)從(cong)液(ye)柱尖端高速軸(zhou)向(xiang)射(she)入(ru)熔(rong)(rong)(rong)(rong)池(chi)(chi)(chi),即噴射(she)過(guo)(guo)(guo)渡(du)(du),如圖(tu)4-45所示(shi)。