埋弧焊不銹鋼管焊接參數比焊條電弧焊多一些,包括焊接電流、電弧電壓、焊接速度、焊接材料、焊絲直徑、焊絲偏移量、焊絲干伸長度、焊絲輸送速度等。


①. 焊接電流


   焊接(jie)電(dian)流的(de)大(da)小(xiao)直(zhi)接(jie)影響焊接(jie)熔池(chi)的(de)深淺,焊接(jie)電(dian)流大(da),熱輸(shu)入大(da)、電(dian)弧挺度大(da),焊接(jie)熔池(chi)深;反之(zhi)則(ze)淺。當焊接(jie)電(dian)流較大(da)時,由于(yu)熔深較深,而焊縫(feng)(feng)(feng)寬度變化不(bu)大(da),所(suo)得(de)(de)到(dao)的(de)焊縫(feng)(feng)(feng)成(cheng)形(xing)系(xi)(xi)(xi)數(shu)(焊縫(feng)(feng)(feng)的(de)寬度與焊縫(feng)(feng)(feng)有(you)效厚度的(de)比值稱為焊縫(feng)(feng)(feng)成(cheng)形(xing)系(xi)(xi)(xi)數(shu))較小(xiao)。這樣的(de)焊縫(feng)(feng)(feng),對(dui)熔池(chi)中(zhong)氣體和(he)夾(jia)渣物的(de)上浮(fu)和(he)溢出十分不(bu)利,易產生(sheng)氣孔、夾(jia)渣和(he)熱裂(lie)紋(wen)。所(suo)以(yi)(yi)一般(ban)增加電(dian)流時,必須相(xiang)應(ying)的(de)提高電(dian)弧電(dian)壓(ya),以(yi)(yi)保證得(de)(de)到(dao)合理的(de)焊縫(feng)(feng)(feng)形(xing)狀,一般(ban)焊縫(feng)(feng)(feng)成(cheng)形(xing)系(xi)(xi)(xi)數(shu)控制在1.3~2.0之(zhi)間(jian),這樣對(dui)熔池(chi)中(zhong)的(de)氣體溢出以(yi)(yi)及防止產生(sheng)夾(jia)渣或熱裂(lie)紋(wen)等缺陷有(you)利。


②. 電弧電壓


   電(dian)(dian)弧(hu)電(dian)(dian)壓隨著電(dian)(dian)弧(hu)長(chang)度(du)的變化而變化,電(dian)(dian)弧(hu)拉長(chang)了,電(dian)(dian)弧(hu)電(dian)(dian)壓則升高(gao),電(dian)(dian)弧(hu)挺度(du)下降,母材受(shou)熱面(mian)增(zeng)(zeng)加,所(suo)以焊(han)(han)(han)接熔(rong)池的深(shen)度(du)減小(xiao),焊(han)(han)(han)縫寬(kuan)度(du)明顯增(zeng)(zeng)寬(kuan)。適當的增(zeng)(zeng)加電(dian)(dian)弧(hu)電(dian)(dian)壓,會提(ti)高(gao)焊(han)(han)(han)縫質量(liang),但應(ying)與增(zeng)(zeng)加焊(han)(han)(han)接電(dian)(dian)流相配合。單純地增(zeng)(zeng)加電(dian)(dian)弧(hu)電(dian)(dian)壓,會使熔(rong)深(shen)減小(xiao),造成焊(han)(han)(han)件未焊(han)(han)(han)透。而且焊(han)(han)(han)劑的熔(rong)化量(liang)大,增(zeng)(zeng)加焊(han)(han)(han)劑的消耗量(liang)。焊(han)(han)(han)縫表面(mian)粗(cu)糙,脫渣困(kun)難,嚴重(zhong)時,會造成焊(han)(han)(han)縫邊(bian)(bian)緣(yuan)咬邊(bian)(bian)。


③. 焊接(jie)速度


   當焊(han)(han)(han)(han)接(jie)電(dian)(dian)流和(he)電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓不變(bian)時,焊(han)(han)(han)(han)接(jie)速(su)度提高,電(dian)(dian)弧(hu)(hu)給予焊(han)(han)(han)(han)接(jie)熔池中單(dan)位長(chang)度的熱量勢必減少(shao),導致(zhi)焊(han)(han)(han)(han)縫熔深和(he)焊(han)(han)(han)(han)縫寬度減小。過分的增(zeng)加焊(han)(han)(han)(han)接(jie)速(su)度,會導致(zhi)焊(han)(han)(han)(han)接(jie)電(dian)(dian)弧(hu)(hu)對(dui)工件的加熱不足,造成(cheng)焊(han)(han)(han)(han)件未焊(han)(han)(han)(han)透和(he)邊緣未熔合(he)等(deng)缺陷。


④. 焊接材料(liao)


   a. 壓力(li)容器常(chang)用(yong)不銹(xiu)(xiu)鋼(gang)埋(mai)弧(hu)焊(han)焊(han)絲(si)(si)、焊(han)劑(ji)見表(biao)4-14,常(chang)用(yong)奧(ao)氏體型耐熱鋼(gang)埋(mai)弧(hu)焊(han)焊(han)劑(ji)與(yu)焊(han)絲(si)(si)見表(biao)4-15,結構件常(chang)用(yong)奧(ao)氏體不銹(xiu)(xiu)鋼(gang)埋(mai)弧(hu)焊(han)焊(han)劑(ji)與(yu)焊(han)絲(si)(si)見表(biao)4-16。


    b.  常用不銹鋼埋(mai)弧焊(han)用焊(han)劑烘焙(bei)要求見表 4-17 。


   c. 焊(han)(han)劑顆(ke)粒度(du)。熔煉(lian)焊(han)(han)劑顆(ke)粒度(du)為2.5~0.45mm(4~40目(mu)),燒結(jie)焊(han)(han)劑顆(ke)粒度(du)為2~0.28mm(10~60目(mu)),焊(han)(han)劑允許重(zhong)復使(shi)用,但(dan)重(zhong)復使(shi)用前須篩出細粉和渣殼,并與新焊(han)(han)劑混勻后使(shi)用。





 ⑤. 焊絲直(zhi)徑(jing)


   焊(han)絲直(zhi)徑加粗,電弧(hu)范圍(wei)擴大,使熔(rong)寬增加;如果焊(han)接電流(liu)保持(chi)不變,電流(liu)密(mi)度減小,電弧(hu)挺(ting)度下降,則熔(rong)深將相應(ying)地減小。


 ⑥. 焊(han)絲偏移(yi)量a


    焊(han)(han)(han)(han)接環焊(han)(han)(han)(han)縫時,焊(han)(han)(han)(han)絲(si)(si)不(bu)應在(zai)最(zui)高點(dian)或最(zui)低點(dian),而(er)應在(zai)下坡焊(han)(han)(han)(han)的(de)位置上,如圖4-19所(suo)示。焊(han)(han)(han)(han)絲(si)(si)偏(pian)移(yi)量(liang)(liang)(liang)直(zhi)(zhi)接影響(xiang)焊(han)(han)(han)(han)縫成(cheng)形,見(jian)(jian)圖4-18。焊(han)(han)(han)(han)絲(si)(si)偏(pian)移(yi)量(liang)(liang)(liang)與焊(han)(han)(han)(han)件外徑和焊(han)(han)(han)(han)接線(xian)(xian)能量(liang)(liang)(liang)有關。當焊(han)(han)(han)(han)接線(xian)(xian)能量(liang)(liang)(liang)大(da)時,熔(rong)池(chi)停(ting)(ting)留時間較(jiao)長,所(suo)以焊(han)(han)(han)(han)絲(si)(si)偏(pian)移(yi)量(liang)(liang)(liang)可選(xuan)較(jiao)大(da)值。當焊(han)(han)(han)(han)接線(xian)(xian)能量(liang)(liang)(liang)小(xiao)時,熔(rong)池(chi)停(ting)(ting)留時間較(jiao)短,所(suo)以焊(han)(han)(han)(han)絲(si)(si)偏(pian)移(yi)量(liang)(liang)(liang)選(xuan)取較(jiao)小(xiao)值。當焊(han)(han)(han)(han)件外徑較(jiao)大(da)時,熔(rong)池(chi)中(zhong)的(de)液態金屬外溢(yi)的(de)傾向較(jiao)小(xiao),此(ci)時,焊(han)(han)(han)(han)絲(si)(si)偏(pian)移(yi)量(liang)(liang)(liang)可取較(jiao)大(da)值。焊(han)(han)(han)(han)絲(si)(si)直(zhi)(zhi)徑小(xiao)于3mm時,焊(han)(han)(han)(han)絲(si)(si)偏(pian)移(yi)量(liang)(liang)(liang)一般(ban)不(bu)超過5~10mm,焊(han)(han)(han)(han)絲(si)(si)直(zhi)(zhi)徑大(da)于3mm時,焊(han)(han)(han)(han)絲(si)(si)偏(pian)移(yi)量(liang)(liang)(liang)見(jian)(jian)表4-18。


18.jpg


 ⑦. 焊(han)絲干伸(shen)長度L


    焊(han)(han)絲前(qian)端(duan)(duan)到導(dao)電嘴前(qian)端(duan)(duan)的距離稱為焊(han)(han)絲干(gan)伸長(chang)度(du),見(jian)圖4-20。焊(han)(han)絲干(gan)伸長(chang)度(du)L增加(jia),焊(han)(han)絲的預熱溫度(du)增加(jia),焊(han)(han)絲熔(rong)化速(su)度(du)增加(jia),增加(jia)焊(han)(han)絲干(gan)伸長(chang)度(du)可(ke)提高(gao)生(sheng)產效率,但焊(han)(han)絲干(gan)伸長(chang)度(du)超過50mm后(hou)會出現成(cheng)段爆裂現象。所以焊(han)(han)絲干(gan)伸長(chang)度(du)一般控制在17~20mm范(fan)圍內。


 ⑧. 電流(liu)種類和電極(ji)極(ji)性


    在(zai)一般情況(kuang)下,電(dian)(dian)(dian)(dian)弧陽極區的(de)(de)(de)溫度(du)(du)較(jiao)陰(yin)極區的(de)(de)(de)溫度(du)(du)高(gao),但在(zai)使(shi)用(yong)高(gao)錳高(gao)硅(gui)含(han)氟的(de)(de)(de)焊(han)(han)劑進行埋(mai)弧焊(han)(han)時,電(dian)(dian)(dian)(dian)弧空間(jian)氣體(ti)的(de)(de)(de)電(dian)(dian)(dian)(dian)離勢(shi)增加(jia),這(zhe)樣,氣體(ti)電(dian)(dian)(dian)(dian)離后正離子釋放至陰(yin)極的(de)(de)(de)能量也增加(jia),使(shi)陰(yin)極的(de)(de)(de)溫度(du)(du)提高(gao),并(bing)大于(yu)陽極的(de)(de)(de)溫度(du)(du)。因而在(zai)用(yong)含(han)有高(gao)電(dian)(dian)(dian)(dian)離電(dian)(dian)(dian)(dian)位的(de)(de)(de)埋(mai)弧焊(han)(han)劑時,若焊(han)(han)接電(dian)(dian)(dian)(dian)源為直流正接,則焊(han)(han)絲的(de)(de)(de)熔(rong)化速度(du)(du)大于(yu)焊(han)(han)件的(de)(de)(de)熔(rong)化速度(du)(du),使(shi)接頭熔(rong)深減小,焊(han)(han)縫余(yu)高(gao)增加(jia)。反之用(yong)直流反接便可(ke)增加(jia)熔(rong)深。使(shi)用(yong)交流焊(han)(han)接電(dian)(dian)(dian)(dian)源時,對形狀的(de)(de)(de)影響介于(yu)直流正接、反接之間(jian)。


  上述各項(xiang)焊接參(can)(can)數的選擇,不能(neng)單項(xiang)考慮,要有機地(di)匹(pi)配,進行綜合(he)平(ping)衡分析,找出一(yi)個主要焊接參(can)(can)數,在充(chong)分試驗后(hou),才能(neng)制訂(ding)出最(zui)佳參(can)(can)數。最(zui)終要經(jing)過焊接接頭(tou)的力學性(xing)能(neng)考核和耐腐(fu)蝕性(xing)能(neng)試驗(即焊接工藝評定合(he)格(ge)),滿足(zu)產品(pin)(pin)設計圖樣要求(qiu)后(hou),方(fang)能(neng)在產品(pin)(pin)上正(zheng)式施焊。表(biao)4-19、表(biao)4-20所(suo)列(lie)出的18-8型奧氏體不銹鋼焊接參(can)(can)數可(ke)供參(can)(can)考。







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