“兩化(hua)”融(rong)合(he)是信息化(hua)和(he)工業化(hua)的結合(he)。多年來，一直以(yi)企業資源計劃(hua) ERP系(xi)統為核(he)心的經營管(guan)理(li)平(ping)(ping)臺；以(yi)制造執行系(xi)統MES為基(ji)礎的生產(chan)運行管(guan)理(li)平(ping)(ping)臺；以(yi)信息基(ji)礎設施(shi)為主(zhu)體的信息系(xi)統運行保(bao)障平(ping)(ping)臺。三大平(ping)(ping)臺的建成和(he)應(ying)用，標志著企業在信息化(hua)和(he)工業化(hua)融(rong)合(he)方面已經取得(de)了初步成效。
目前，鞍鋼無縫不銹鋼管廠(chang)已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。
基(ji)于(yu)現場(chang)生(sheng)(sheng)產(chan)(chan)設(she)(she)備自(zi)動化和(he)管理信息化的現狀，按照“計劃排產(chan)(chan)智能(neng)(neng)化、生(sheng)(sheng)產(chan)(chan)過程(cheng)(cheng)協(xie)同智能(neng)(neng)化、設(she)(she)備互聯互通智能(neng)(neng)化、生(sheng)(sheng)產(chan)(chan)資源管控智能(neng)(neng)化、質(zhi)量(liang)過程(cheng)(cheng)控制(zhi)智能(neng)(neng)化、決(jue)策支持智能(neng)(neng)化”的標準，開展“智能(neng)(neng)工廠(chang)”的設(she)(she)計和(he)實施工作，實現“提升(sheng)效率、減少人員(yuan)、穩(wen)定生(sheng)(sheng)產(chan)(chan)、提高質(zhi)量(liang)”的目標。
（1）基(ji)礎自(zi)動(dong)化(hua)(hua) 鞍(an)鋼無縫不銹(xiu)鋼管(guan)廠基(ji)礎自(zi)動(dong)化(hua)(hua)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)主要(yao)由原料鋸切系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、加熱爐(lu)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、穿孔機(ji)、連軋機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、脫管(guan)機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、定徑機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、冷床系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、排鋸系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、矯直系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、探傷機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、測長(chang)稱(cheng)重系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、通徑機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、涂(tu)油機(ji)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、高壓水除鱗系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)、包裝系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)及水站(zhan)、油站(zhan)、空壓站(zhan)等輔助系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)組(zu)成，基(ji)礎自(zi)動(dong)化(hua)(hua)采(cai)用AB、ABB、西(xi)門(men)(men)子、Ansaldo公(gong)司變頻裝置(zhi)及美(mei)國AVTRON、Ansaldo公(gong)司電控(kong)設備SPDM整流裝置(zhi)進行控(kong)制，PLC采(cai)用西(xi)門(men)(men)子S7-200、S7-300、S7-400、GE9070進行數據采(cai)集及通訊，通過工業(ye)以太網(wang)、西(xi)門(men)(men)子PROFIBUS DP網(wang)、TPL網(wang)絡，GENIUS網(wang)絡數據傳輸。網(wang)絡通訊方式(shi)主要(yao)采(cai)用以太網(wang)和西(xi)門(men)(men)子PROFIBUS DP網(wang)，具有良好的(de)基(ji)礎條件(jian)。
（2）制(zhi)(zhi)造執行系(xi)統(tong)MES（含化檢驗）接受四(si)(si)級下發(fa)的合同(tong)訂單及質量(liang)(liang)控制(zhi)(zhi)等(deng)信息(xi)，形成(cheng)(cheng)(cheng)作業計劃；收集現場的生(sheng)(sheng)產(chan)實績信息(xi)并上(shang)傳四(si)(si)級；化檢驗數據(ju)采集、完(wan)成(cheng)(cheng)(cheng)質量(liang)(liang)終判，打印標簽(qian)數據(ju)、完(wan)成(cheng)(cheng)(cheng)裝車作業和發(fa)貨(huo)；記錄生(sheng)(sheng)產(chan)數據(ju)，統(tong)計原料(liao)、產(chan)品(pin)、存(cun)貨(huo)、成(cheng)(cheng)(cheng)材率(lv)數據(ju)；工(gong)(gong)序成(cheng)(cheng)(cheng)本分(fen)析(xi)、工(gong)(gong)藝(yi)質量(liang)(liang)跟(gen)蹤(zong)、能源(yuan)消耗分(fen)析(xi)。
（3）ERP系(xi)(xi)統(tong)(tong)(tong) ERP系(xi)(xi)統(tong)(tong)(tong)實現訂(ding)單(dan)和物(wu)料(liao)的全生(sheng)命周期(qi)管理，貫穿了鞍鋼的銷售、質(zhi)(zhi)量(liang)、生(sheng)產、儲運(yun)、結算(suan)業務(wu)。銷售人員通(tong)過ERP系(xi)(xi)統(tong)(tong)(tong)簽(qian)訂(ding)銷售訂(ding)單(dan)，系(xi)(xi)統(tong)(tong)(tong)自動進(jin)行質(zhi)(zhi)量(liang)設計；計劃(hua)(hua)員通(tong)過ERP系(xi)(xi)統(tong)(tong)(tong)下發生(sheng)產訂(ding)單(dan)和生(sheng)產計劃(hua)(hua)給MES，系(xi)(xi)統(tong)(tong)(tong)自動接收生(sheng)產實績(ji)；發貨人員通(tong)過ERP系(xi)(xi)統(tong)(tong)(tong)進(jin)行物(wu)料(liao)繳庫(ku)管理，編制運(yun)輸計劃(hua)(hua)，進(jin)行物(wu)料(liao)出(chu)庫(ku)及轉庫(ku)管理；最終(zhong)結算(suan)人員通(tong)過ERP系(xi)(xi)統(tong)(tong)(tong)進(jin)行開票(piao)結算(suan)管理。
（4）信息(xi)化(hua)網絡系統 鞍鋼(gang)(gang)無縫不(bu)銹鋼(gang)(gang)管廠現有信息(xi)化(hua)相關網絡相對比較復雜(za)，存(cun)在(zai)多個(ge)功能單一的網絡。主(zhu)要有外網、MES網、ATM、ERP網。少(shao)數用(yong)戶可(ke)訪(fang)問(wen) Internet，外網由鞍鋼(gang)(gang)專線(xian)100M接入，與其(qi)他網相互獨立(li)；MES網承(cheng)載(zai)MES系統、點(dian)檢(jian)、掃描、共享平臺(tai)、化(hua)檢(jian)驗、制(zhi)簽等(deng)應(ying)(ying)用(yong)；ATM網承(cheng)載(zai)安環、調(diao)度系統、人力(li)資(zi)源(yuan)、股份OA等(deng)應(ying)(ying)用(yong)；ERP網主(zhu)要承(cheng)載(zai)ERP系統、SAP（設備(bei)、財(cai)務(wu)）系統。
