包鋼不銹(xiu)鋼(gang)管廠主要有以下鋼管生產線:
1. 制鋼生(sheng)(sheng)產(chan)線(xian);2. Φ180mm MPM連(lian)軋生(sheng)(sheng)產(chan)線(xian);3. ф159mm PQF連(lian)軋生(sheng)(sheng)產(chan)線(xian);4. Φ460mm PQF連(lian)軋生(sheng)(sheng)產(chan)線(xian);5. 石(shi)油(you)管(guan)生(sheng)(sheng)產(chan)線(xian)。鋼管(guan)公司無縫管(guan)生(sheng)(sheng)產(chan)工藝流(liu)程(cheng):
魚(yu)雷罐(鐵水(shui))→轉爐(lu)(鋼水(shui))→精煉→連鑄(zhu)(連鑄(zhu)圓(yuan)坯(pi))→各熱軋線(xian)環形加熱爐(lu)(坯(pi)料加熱)→穿孔(kong)機(ji)(毛管)→連軋機(ji)(荒管)→定(ding)張減(定(ding)徑)→鋼管定(ding)尺(chi)鋸切→矯直(zhi)→檢查(cha)→噴標(biao)→打包→成品入庫(成品)。
制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。
Φ180mm生產線于1999年(nian)(nian)投產,引進了意(yi)大利INNSE公司設計(ji)(ji)制造的五機(ji)架MINI-MPM連軋(ya)機(ji);同時(shi)配套有(you)12機(ji)架三輥定徑(jing)機(ji)和24機(ji)架的三輥張力減(jian)徑(jing)機(ji)。機(ji)組年(nian)(nian)設計(ji)(ji)能力為20萬噸(dun),現年(nian)(nian)產量(liang)已(yi)達(da)到37萬噸(dun)以(yi)上(shang),可生產外徑(jing)范圍為ф60.3~244.5mm,壁厚(hou)范圍為2.5~27mm的各類石油(you)套管(guan)、管(guan)線管(guan)、低中(zhong)壓鍋(guo)爐管(guan)、高壓鍋(guo)爐管(guan)、機(ji)械用(yong)管(guan)、氣瓶管(guan)、高壓化肥管(guan)、石油(you)裂化管(guan)等。
Φ180mm精整(zheng)有兩條精整(zheng)生產線,分(fen)別(bie)于2003年投(tou)(tou)產一套(tao)ф180mm德國 SMS MEER 進(jin)口(kou)精整(zheng)線,2015年投(tou)(tou)產建成(cheng)一套(tao)ф245國產精整(zheng)線,可以進(jin)行矯直、無損檢測、人工檢查、水壓試驗(yan)、倒棱、通徑、測長、稱重、噴標、包裝作業工序。
Φ159mm熱(re)軋(ya)(ya)生產線于(yu)2011年(nian)投產,熱(re)軋(ya)(ya)區(qu)域(yu)引進(jin)了當今國(guo)際最先(xian)進(jin)PQF連(lian)(lian)軋(ya)(ya)機(ji)(ji)組。主體設備由(you)SMS INNSE公司(si)設計(ji)制造。6機(ji)(ji)架連(lian)(lian)軋(ya)(ya)機(ji)(ji)采用(yong)(yong)了PQF工藝最先(xian)進(jin)的正Y倒Y交替布置方式,同時配置了德國(guo)MEER公司(si)設計(ji)制造的24機(ji)(ji)架三輥張(zhang)力減徑(jing)機(ji)(ji),可對鋼(gang)(gang)管(guan)(guan)進(jin)行在線測(ce)徑(jing)、測(ce)厚和測(ce)溫(wen)。預精(jing)整區(qu)域(yu)建(jian)設有三條相(xiang)同配置的高水平(ping)預精(jing)整線,可以(yi)進(jin)行鋼(gang)(gang)管(guan)(guan)定尺鋸切(qie)、矯直、無損(sun)檢(jian)測(ce)、人工檢(jian)查(cha)、吹吸灰、測(ce)長、稱重、噴(pen)標、包裝(zhuang)等(deng)作業工序。機(ji)(ji)組設計(ji)年(nian)產量40萬(wan)噸,可生產外徑(jing)范圍為(wei)ф38~168mm,壁厚范圍為(wei)2.8~25mm的各類石油套管(guan)(guan)、管(guan)(guan)線管(guan)(guan)、鉆桿、低中壓鍋(guo)(guo)爐管(guan)(guan)、高壓鍋(guo)(guo)爐管(guan)(guan)、機(ji)(ji)械用(yong)(yong)管(guan)(guan)、輸送(song)流體用(yong)(yong)管(guan)(guan)、船(chuan)舶用(yong)(yong)管(guan)(guan)、石油裂(lie)化(hua)管(guan)(guan)等(deng)。
Φ460mm熱軋生產線(xian)于2012年投產,熱軋區域引進(jin)了(le)當(dang)今國際最先進(jin)PQF連軋機組。主體(ti)設備由SMS INNSE公(gong)司(si)設計制造。采用(yong)的(de)5機架三輥(gun)連軋機可(ke)進(jin)行(xing)軸向快速(su)換輥(gun);同(tong)時配(pei)套由MEER公(gong)司(si)設計的(de)12機架三輥(gun)定徑機,可(ke)對鋼管(guan)(guan)(guan)(guan)進(jin)行(xing)在線(xian)測(ce)徑、測(ce)長(chang)和測(ce)溫(wen)。預(yu)精整區域建(jian)設有兩條相(xiang)同(tong)配(pei)置的(de)高(gao)水平預(yu)精整線(xian),可(ke)以進(jin)行(xing)鋼管(guan)(guan)(guan)(guan)定尺(chi)鋸切、矯直、無損檢測(ce)、人(ren)工(gong)檢查、吹吸灰、測(ce)長(chang)、稱重、噴標、包裝等(deng)作業(ye)工(gong)序(xu)。機組設計年產量62萬噸,可(ke)生產外徑范圍(wei)為ф244.5~457mm,壁厚范圍(wei)為6.0~60mm的(de)各類石油(you)套管(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)(guan)、鉆(zhan)桿、低中(zhong)壓(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)、高(gao)壓(ya)鍋(guo)爐管(guan)(guan)(guan)(guan)、機械用(yong)管(guan)(guan)(guan)(guan)、氣(qi)瓶管(guan)(guan)(guan)(guan)、石油(you)裂化管(guan)(guan)(guan)(guan)、特殊(shu)用(yong)途油(you)套管(guan)(guan)(guan)(guan)及其他高(gao)合金管(guan)(guan)(guan)(guan)等(deng)。
不銹鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司配(pei)套(tao)建設(she)有(you)三(san)條(tiao)(tiao)(tiao)(tiao)熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)。φ159mm生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)和(he)ф460mm生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)配(pei)套(tao)建設(she)的(de)(de)(de)兩條(tiao)(tiao)(tiao)(tiao)新型(xing)熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian),其(qi)核心設(she)備均采用(yong)(yong)(yong)(yong)進口先進設(she)備,可(ke)(ke)按(an)(an)照(zhao)標準或(huo)用(yong)(yong)(yong)(yong)戶(hu)要求對(dui)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)壓鍋爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)品種(zhong)進行管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩(dun)(dun)粗(cu)、調質、正(zheng)(zheng)火(huo)(huo)、正(zheng)(zheng)火(huo)(huo)+回(hui)火(huo)(huo)及(ji)退火(huo)(huo)等(deng)工(gong)序作(zuo)業(ye)。其(qi)中在ф159mm熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)建設(she)有(you)一(yi)條(tiao)(tiao)(tiao)(tiao)油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩(dun)(dun)粗(cu)線(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)條(tiao)(tiao)(tiao)(tiao)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓鍋爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)光(guang)亮熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)、一(yi)條(tiao)(tiao)(tiao)(tiao)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整線(xian)(xian)(xian)(xian)(xian)(xian)和(he)一(yi)條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓鍋爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整線(xian)(xian)(xian)(xian)(xian)(xian);在ф460mm熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)建設(she)有(you)一(yi)條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓鍋爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)光(guang)亮熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)和(he)一(yi)條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓鍋爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整線(xian)(xian)(xian)(xian)(xian)(xian)。油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩(dun)(dun)粗(cu)線(xian)(xian)(xian)(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)(chan)外(wai)徑(jing)ф48.26~114.3mm、壁(bi)厚為(wei)3.68~16mm、長度為(wei)6~12.8m的(de)(de)(de)加厚油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan);油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)(chan)外(wai)徑(jing)為(wei)ф38~168.3mm、壁(bi)厚為(wei)3~25mm、長度為(wei)6000~14630mm的(de)(de)(de)熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan),主要品種(zhong)有(you)油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金(jin)結構(gou)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船(chuan)舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石油(you)(you)裂化(hua)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng);配(pei)套(tao)的(de)(de)(de)兩條(tiao)(tiao)(tiao)(tiao)高(gao)(gao)(gao)壓鍋爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)(xian)可(ke)(ke)按(an)(an)照(zhao)GB 5310-2008、ASTM A335及(ji) ASTM A213等(deng)標準對(dui)鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)進行正(zheng)(zheng)火(huo)(huo)、正(zheng)(zheng)火(huo)(huo)+回(hui)火(huo)(huo)及(ji)回(hui)火(huo)(huo)熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)作(zuo)業(ye)。ф180mm生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)于2004年(nian)配(pei)套(tao)建設(she)了一(yi)條(tiao)(tiao)(tiao)(tiao)熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian),可(ke)(ke)按(an)(an)照(zhao)標準或(huo)用(yong)(yong)(yong)(yong)戶(hu)要求對(dui)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)壓鍋爐(lu)(lu)(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)產(chan)(chan)品進行調質、正(zheng)(zheng)火(huo)(huo)、正(zheng)(zheng)火(huo)(huo)+回(hui)火(huo)(huo)工(gong)序作(zuo)業(ye);在該(gai)條(tiao)(tiao)(tiao)(tiao)熱(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)(xian)已成功開發生(sheng)(sheng)產(chan)(chan)了BT80SS、BT90SS及(ji)BT100H等(deng)自主研發的(de)(de)(de)特(te)殊用(yong)(yong)(yong)(yong)途石油(you)(you)套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)。
石油管(guan)(guan)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)于(yu)2004年(nian)(nian)投產(chan),有兩條(tiao)(tiao)(tiao)管(guan)(guan)體(ti)生(sheng)(sheng)(sheng)產(chan)作業線(xian)(xian)和(he)一條(tiao)(tiao)(tiao)接(jie)箍生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)組(zu)(zu)成(cheng)(cheng),其中(zhong)一條(tiao)(tiao)(tiao)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)為搬遷、配(pei)套、改造原加(jia)工(gong)(gong)線(xian)(xian),年(nian)(nian)加(jia)工(gong)(gong)ф139.7~339.7mm套管(guan)(guan)6萬噸(dun),另一條(tiao)(tiao)(tiao)為新建(jian)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian),年(nian)(nian)加(jia)工(gong)(gong)ф60.3~244.5mm套管(guan)(guan)7萬噸(dun),接(jie)箍生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)年(nian)(nian)加(jia)工(gong)(gong)ф73~365.1mm套管(guan)(guan)、油管(guan)(guan)接(jie)箍71萬件。新建(jian)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)和(he)接(jie)箍生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)的主要設備如鋼(gang)管(guan)(guan)車絲(si)機(ji)和(he)水壓試驗、通徑機(ji)是由德國DEMAG Meer引(yin)(yin)進的,接(jie)箍車絲(si)機(ji)是由比(bi)利時Colinet引(yin)(yin)進的,預擰、擰接(jie)機(ji)組(zu)(zu)是由美國引(yin)(yin)進的,采用了二級(ji)自動化控(kong)(kong)制系統,通過通訊網絡連接(jie),組(zu)(zu)成(cheng)(cheng)并行(xing)運算(suan)、集(ji)中(zhong)管(guan)(guan)理、分散控(kong)(kong)制、資源共享的分布式計算(suan)機(ji)控(kong)(kong)制系統,實現了基礎自動化操作方式。