鋼(gang)管(guan)在海洋工(gong)程(cheng)中應(ying)用(yong)非常普遍(bian),大(da)體可分(fen)為三類:功(gong)能系(xi)統(tong)用(yong)鋼(gang)管(guan);工(gong)程(cheng)結構用(yong)鋼(gang)管(guan);特殊用(yong)途(tu)鋼(gang)管(guan)。海洋工(gong)程(cheng)鋼(gang)管(guan)設計與選(xuan)用(yong),都(dou)是按船級社的海洋工(gong)程(cheng)鋼(gang)結構規范(fan)(fan),并參照API、AISC、ASTM、AWS、NACE等規范(fan)(fan)和準則。
1. 功能系統用(yong)管(包括常規系統和(he)專用(yong)系統)
為了保(bao)證海洋結構(gou)物功(gong)能(neng)的(de)實(shi)現(xian),既有(you)常(chang)規系(xi)(xi)(xi)統(tong)(tong),又有(you)專(zhuan)用(yong)系(xi)(xi)(xi)統(tong)(tong)中用(yong)的(de)鋼管。常(chang)規系(xi)(xi)(xi)統(tong)(tong)主要有(you):艙底水(shui)(shui)、壓載、疏排水(shui)(shui)、生活污水(shui)(shui)、空氣(qi)、測(ce)量(liang)、注入、生活用(yong)水(shui)(shui)、消(xiao)防、貨油(you)、掃艙、透氣(qi)、惰氣(qi)、加熱、冼艙、泡沫滅火、灑(sa)水(shui)(shui)、蒸(zheng)發氣(qi)、液(ye)位遙測(ce)、閥門(men)遙控等(deng)(deng)系(xi)(xi)(xi)統(tong)(tong)。專(zhuan)用(yong)系(xi)(xi)(xi)統(tong)(tong)是特(te)種用(yong)途的(de)。如運輸液(ye)化(hua)(hua)石油(you)氣(qi)(LPG)、液(ye)化(hua)(hua)天(tian)然(ran)氣(qi)(LNG)等(deng)(deng)船的(de)專(zhuan)用(yong)系(xi)(xi)(xi)統(tong)(tong);“海洋工程(cheng)(cheng)”的(de)特(te)殊的(de)鉆采設(she)備(bei)、原油(you)處(chu)理/液(ye)化(hua)(hua)石油(you)氣(qi)/液(ye)化(hua)(hua)天(tian)然(ran)氣(qi)處(chu)理(流(liu)程(cheng)(cheng))系(xi)(xi)(xi)統(tong)(tong)、特(te)殊的(de)系(xi)(xi)(xi)泊(bo)系(xi)(xi)(xi)統(tong)(tong)、火炬系(xi)(xi)(xi)統(tong)(tong)等(deng)(deng)。
目前(qian)國內鋼管行業(ye)還未有將這類用管納(na)入海洋工程(cheng)用管中,本文也不作進一(yi)步的論述。
2. 工(gong)程結構用管
“海(hai)洋(yang)工(gong)程”除了功能系統中(zhong)的(de)(de)(de)“鋼(gang)(gang)(gang)管(guan)(guan)”外,還有許(xu)多構(gou)造(zao)中(zhong)大量(liang)采用(yong)(yong)的(de)(de)(de)“鋼(gang)(gang)(gang)管(guan)(guan)”。如:導(dao)管(guan)(guan)架(jia)、水(shui)下鋼(gang)(gang)(gang)樁(zhuang)、隔(ge)水(shui)套(tao)管(guan)(guan)、系泊支架(jia)、直升機平臺(tai)、火炬塔架(jia)等(deng)。這類“鋼(gang)(gang)(gang)管(guan)(guan)”的(de)(de)(de)特點:規格多、材質高、比較雜,有同(tong)徑(jing)(jing)、異徑(jing)(jing),不同(tong)壁(bi)厚,還有大量(liang)的(de)(de)(de)Y、K、T型的(de)(de)(de)管(guan)(guan)節點。如導(dao)管(guan)(guan)架(jia)、鋼(gang)(gang)(gang)樁(zhuang)、井口隔(ge)水(shui)套(tao)等(deng),多為大直徑(jing)(jing)尺寸的(de)(de)(de)“鋼(gang)(gang)(gang)管(guan)(guan)”,一般都(dou)是用(yong)(yong)鋼(gang)(gang)(gang)板卷制而成。它們的(de)(de)(de)材質為E36-Z35,D36-Z35,E36,D36。這類鋼(gang)(gang)(gang)管(guan)(guan)制造(zao)所采用(yong)(yong)標準(zhun)(zhun)主要是《船舶及(ji)海(hai)洋(yang)工(gong)程用(yong)(yong)結(jie)(jie)構(gou)鋼(gang)(gang)(gang)》(GB 712-2011)和《結(jie)(jie)構(gou)鋼(gang)(gang)(gang)管(guan)(guan)制造(zao)規范》(SY/T 10002-2000)(國家(jia)海(hai)洋(yang)石(shi)油(you)天然氣行(xing)業(ye)標準(zhun)(zhun))。《船舶及(ji)海(hai)洋(yang)工(gong)程用(yong)(yong)結(jie)(jie)構(gou)鋼(gang)(gang)(gang)》(GB 712-2011)是在原《船體結(jie)(jie)構(gou)用(yong)(yong)鋼(gang)(gang)(gang)》(GB 712-2000)的(de)(de)(de)基(ji)礎上進行(xing)修訂(ding),成為我國首個海(hai)洋(yang)平臺(tai)用(yong)(yong)鋼(gang)(gang)(gang)國家(jia)標準(zhun)(zhun)。
由于我國沒有專門海洋(yang)結(jie)構(gou)管(guan)(guan)制造企業(ye)。所以,通常(chang)都是由海洋(yang)平臺(tai)建(jian)造單位(wei)購置鋼(gang)板后,自行加工(gong)成型。近十多年來。國內鋼(gang)管(guan)(guan)企業(ye)建(jian)設了一大(da)(da)批現代化的大(da)(da)型鋼(gang)管(guan)(guan)生產(chan)線(包括(kuo)無(wu)縫、焊管(guan)(guan)),可以生產(chan)部(bu)分(fen)大(da)(da)直徑結(jie)構(gou)用管(guan)(guan),但還有部(bu)分(fen)更大(da)(da)規(gui)格仍需(xu)要采用輥式彎管(guan)(guan)機來生產(chan)。
3. 特(te)殊用途(tu)鋼管
特殊(shu)用(yong)途管(guan)一般是(shi)指特定(ding)工(gong)作環境和工(gong)作介質下使用(yong)的特種(zhong)鋼(gang)管(guan)。目前鋼(gang)管(guan)行業將海底管(guan)線管(guan)列入海洋工(gong)程用(yong)管(guan)中(zhong)。
海(hai)(hai)(hai)(hai)底管(guan)(guan)線(xian)鋼(gang)管(guan)(guan)與陸(lu)地(di)管(guan)(guan)線(xian)不同(tong),由于海(hai)(hai)(hai)(hai)洋(yang)(yang)(yang)環(huan)境(jing)(jing)惡(e)劣(lie),其工作環(huan)境(jing)(jing)長(chang)期受到海(hai)(hai)(hai)(hai)水壓(ya)力與腐蝕、波浪與洋(yang)(yang)(yang)流的沖刷(shua)與振動(dong)、海(hai)(hai)(hai)(hai)洋(yang)(yang)(yang)浮(fu)游生物的潛在(zai)破壞、水上交通物的機(ji)械破壞等,近年來(lai),隨著(zhu)海(hai)(hai)(hai)(hai)上油(you)氣田向(xiang)著(zhu)深水、極地(di)的開(kai)發,面(mian)對(dui)惡(e)劣(lie)的海(hai)(hai)(hai)(hai)洋(yang)(yang)(yang)服(fu)役環(huan)境(jing)(jing),對(dui)海(hai)(hai)(hai)(hai)底管(guan)(guan)線(xian)提出了比(bi)陸(lu)地(di)管(guan)(guan)線(xian)更(geng)高的質量要求,如:高鋼(gang)級(ji)、大(da)厚壁、各向(xiang)同(tong)性(xing)(xing)、低屈(qu)強比(bi)、低溫(wen)下(xia)的高韌性(xing)(xing)、高止裂性(xing)(xing)、良好焊接性(xing)(xing)、抗大(da)應變性(xing)(xing)能(neng)及抗酸性(xing)(xing)介質腐蝕等性(xing)(xing)能(neng)。在(zai)目前國際上普遍執(zhi)行的API標準中,管(guan)(guan)線(xian)用鋼(gang)級(ji)別涵蓋了X42-X100的焊接高強度鋼(gang)。