一般來(lai)說,無論原(yuan)材料(liao)生產,還(huan)是(shi)原(yuan)材料(liao)進一步(bu)加(jia)工生產,都需(xu)要(yao)合(he)理正確的(de)(de)工藝來(lai)指導生產。合(he)理正確的(de)(de)工藝是(shi)需(xu)要(yao)工藝評(ping)定來(lai)評(ping)定其正確性(xing)和合(he)理性(xing)的(de)(de),所以工藝評(ping)定就顯得(de)重要(yao)和必不可少,下面就有(you)關工藝評(ping)定的(de)(de)目(mu)的(de)(de)、內(nei)容和步(bu)驟介紹如(ru)下。


 為(wei)了制定(ding)該(gai)金(jin)屬(shu)材料(liao)的最佳加工(gong)工(gong)藝(yi),特(te)別是對尚(shang)未掌握其(qi)工(gong)藝(yi)性能的金(jin)屬(shu)材料(liao),進行這種(zhong)工(gong)藝(yi)試驗(yan)尤其(qi)必要。


 為了(le)正確選材,在加工工藝(yi)制(zhi)定時(shi),常需通過工藝(yi)試驗評定要選金屬材料(liao)是否適用于制(zhi)造該結構。


 工(gong)藝評定(ding)是由試(shi)驗目的(de)決定(ding)的(de),如果是為(wei)了(le)制(zhi)定(ding)一套(tao)要(yao)選用金屬材料加(jia)工(gong)制(zhi)造某具(ju)體產(chan)品的(de)最佳加(jia)工(gong)工(gong)藝時,則工(gong)作(zuo)內容與步(bu)驟如下。


 ①. 準備(bei)工(gong)作(zuo)


     主要是熟悉(xi)產品,明確任務要求,調查研(yan)究與搜集資料,考察現場、試驗條(tiao)(tiao)件和物質條(tiao)(tiao)件等(deng)。


 ②. 工藝性能分析


     運用(yong)現代加工(gong)科學技術知識和(he)實踐經(jing)驗,對要選用(yong)金屬材料加工(gong)的難易程度(du)作分析、判斷或預(yu)測,估計加工(gong)過程可能出現的技術問題,并分析產生問題的原因和(he)尋找(zhao)解決的辦(ban)法(fa)。


 ③. 工藝(yi)性能(neng)試驗


     在分(fen)析基礎(chu)上,按需要(yao)和可(ke)能有針對(dui)性地做(zuo)(zuo)試(shi)(shi)驗(yan)(yan)(yan)。對(dui)于要(yao)選用(yong)材料一般是先(xian)做(zuo)(zuo)工(gong)藝性能方面(mian)的(de)試(shi)(shi)驗(yan)(yan)(yan),后做(zuo)(zuo)使用(yong)性能方面(mian)的(de)試(shi)(shi)驗(yan)(yan)(yan)。


 ④. 擬訂加(jia)工方案


     綜(zong)合(he)工(gong)(gong)(gong)(gong)藝性能分析與試(shi)驗的結果(guo),提出綜(zong)合(he)解決(jue)加(jia)(jia)工(gong)(gong)(gong)(gong)問題(ti)的技術(shu)(shu)措(cuo)(cuo)施。主要(yao)工(gong)(gong)(gong)(gong)作(zuo)是選定加(jia)(jia)工(gong)(gong)(gong)(gong)方法和相應(ying)的加(jia)(jia)工(gong)(gong)(gong)(gong)技術(shu)(shu),確定加(jia)(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)藝參數和其他特殊的工(gong)(gong)(gong)(gong)藝措(cuo)(cuo)施等。


 ⑤. 加工評定


    對重要的(de)結(jie)構,如鍋(guo)爐、壓力(li)容器(qi)中(zhong)的(de)受壓構件(jian)的(de)制造,要求在投(tou)產之(zhi)前(qian)結(jie)合產品結(jie)構特(te)點和現(xian)場生產條件(jian)作加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)評定。此項工(gong)(gong)(gong)作實質上就是對前(qian)面擬訂的(de)加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)是否適用于(yu)該產品的(de)制造作出評價,經評定合格(ge)的(de)加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)才能用于(yu)編制加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)文(wen)件(jian)去指導生產。


  如(ru)果(guo)工(gong)(gong)藝評定僅是為(wei)了(le)選(xuan)材或開發新金屬材料,則工(gong)(gong)作內容可簡化,只作工(gong)(gong)藝性能分析與試(shi)驗,但試(shi)驗應(ying)運用(yong)更為(wei)先進與精密的測試(shi)手(shou)段,最后將結果(guo)寫成研究(jiu)報告(gao)即可。