曼(man)內斯曼(man)兄(xiong)弟有三個錯(cuo)誤的(de)(de)概(gai)念,其(qi)中(zhong)第一(yi)點(dian)與基本理論有關,即不(bu)用(yong)穿(chuan)孔(kong)頂頭也可以穿(chuan)軋(ya)不(bu)銹鋼(gang)管(guan)(guan)。這(zhe)是(shi)因為他(ta)(ta)(ta)們(men)相信管(guan)(guan)坯(pi)(pi)外層表(biao)面的(de)(de)軸向運(yun)(yun)動(dong)比(bi)慢(man)速(su)運(yun)(yun)動(dong)的(de)(de)中(zhong)心(xin)(xin)(xin)部(bu)分(fen)為快,起初采(cai)用(yong)頂頭的(de)(de)目的(de)(de)僅僅在于減(jian)速(su)中(zhong)心(xin)(xin)(xin)部(bu)分(fen)的(de)(de)運(yun)(yun)動(dong),有一(yi)段時候穿(chuan)孔(kong)頂頭被稱作“后支持桿(holding back bar).”有人曾評論道(dao):“軋(ya)輥抓住(zhu)金屬(shu)的(de)(de)外層表(biao)面,并使(shi)之以螺(luo)旋線狀(zhuang)向前運(yun)(yun)動(dong),把它拉離(li)以慢(man)速(su)向前運(yun)(yun)動(dong)的(de)(de)中(zhong)心(xin)(xin)(xin)部(bu)分(fen)”。1890年Realeaux 教授在其(qi)文章的(de)(de)小結部(bu)分(fen)的(de)(de)結語中(zhong)稱:“似乎是(shi)圓(yuan)管(guan)(guan)坯(pi)(pi)的(de)(de)表(biao)皮從頂頭上拉過(guo)去,從而使(shi)管(guan)(guan)坯(pi)(pi)變成(cheng)空心(xin)(xin)(xin)坯(pi)(pi)”。令(ling)人驚奇的(de)(de)是(shi)這(zhe)一(yi)論點(dian)曾占(zhan)上風,直到他(ta)(ta)(ta)們(men)自己(ji)的(de)(de)一(yi)項實驗反駁了它。在這(zhe)項試驗中(zhong),他(ta)(ta)(ta)們(men)將管(guan)(guan)坯(pi)(pi)端(duan)部(bu)制成(cheng)錐狀(zhuang),以使(shi)此端(duan)部(bu)不(bu)承(cheng)受軋(ya)輥的(de)(de)作用(yong),然后將管(guan)(guan)坯(pi)(pi)加(jia)熱,并從軋(ya)機中(zhong)軋(ya)出,結果(guo)是(shi)兩頭封(feng)住(zhu)的(de)(de)空心(xin)(xin)(xin)圓(yuan)柱體。
第二點是他們認為尺寸和表面質量適合市場銷售的不銹鋼管可以由斜軋機直接生產。為了實現這一目標,在以下各方面花費了不少資金和時間,設計了盤式的、錐狀的各種形狀的軋輥,進行各種調整試驗和速度試驗,直到最后得出結論:穿孔坯還要經過一道延伸工序,才能軋成管子。
最后一點(dian)(dian),也是(shi)付出(chu)不(bu)少代價的(de)一點(dian)(dian),這(zhe)(zhe)就(jiu)是(shi)斜軋對管(guan)坯的(de)外層金屬纖維(wei)施以(yi)扭轉(zhuan)這(zhe)(zhe)一現象,過(guo)去這(zhe)(zhe)曾被視作優(you)點(dian)(dian),在他(ta)們的(de)早期專(zhuan)利申(shen)請中(zhong)曾聲稱此(ci)點(dian)(dian)為(wei)其所專(zhuan)有,當這(zhe)(zhe)一點(dian)(dian)成為(wei)他(ta)們專(zhuan)利中(zhong)的(de)薄(bo)弱環節時,曾為(wei)此(ci)遭受巨大的(de)損失。
Boore將上述三(san)(san)點(dian)稱(cheng)為(wei)曼(man)氏兄弟的(de)三(san)(san)個(ge)(ge)概念性錯誤(wu)(wu),關于(yu)“錯誤(wu)(wu)”一(yi)詞用(yong)了兩個(ge)(ge)字,即misconception及(ji)Error,后(hou)(hou)面一(yi)個(ge)(ge)字顯然失之過(guo)(guo)重,前面一(yi)個(ge)(ge)字的(de)解(jie)(jie)釋(shi)有二(er):一(yi)是(shi)(shi)理解(jie)(jie)得不正(zheng)確(understanding wrongly);二(er)是(shi)(shi)具有錯誤(wu)(wu)的(de)概念(having a WrongConcepion of····)似乎不太恰(qia)當,因(yin)為(wei)人的(de)認識要(yao)(yao)受歷(li)史條(tiao)件的(de)限(xian)制(zhi),對技(ji)術(shu)問題來(lai)說要(yao)(yao)受當時(shi)(shi)(shi)技(ji)術(shu)條(tiao)件的(de)限(xian)制(zhi),要(yao)(yao)歷(li)史地看問題,不能以(yi)“今日(ri)之是(shi)(shi)”否(fou)定(ding)“幾十年前之非”,認識要(yao)(yao)有一(yi)個(ge)(ge)過(guo)(guo)程,譬如用(yong)不用(yong)頂頭(tou)的(de)問題只(zhi)(zhi)是(shi)(shi)在斜軋穿孔(kong)工(gong)藝發(fa)明時(shi)(shi)(shi)以(yi)及(ji)稍后(hou)(hou)一(yi)段時(shi)(shi)(shi)間內存在,最多(duo)(duo)也只(zhi)(zhi)有1~2年時(shi)(shi)(shi)間。理由(you)是(shi)(shi),Bous、Komotou 鋼管(guan)廠分(fen)別在1887年和1888年建成,那時(shi)(shi)(shi)斜軋穿孔(kong)工(gong)藝就是(shi)(shi)有頂頭(tou)穿孔(kong)了。至于(yu)“穿孔(kong)-延伸”,兩步軋管(guan)問題,也最多(duo)(duo)只(zhi)(zhi)有6年的(de)過(guo)(guo)程,到(dao)1892年周期軋管(guan)機出現時(shi)(shi)(shi),也可以(yi)算解(jie)(jie)決了,真正(zheng)失誤(wu)(wu)之點(dian)是(shi)(shi)將扭轉變形作(zuo)為(wei)優點(dian)列人專(zhuan)利(li)(li)申請,后(hou)(hou)來(lai)在專(zhuan)利(li)(li)之爭中Mannesmann兄弟敗(bai)訴的(de)根(gen)本原(yuan)因(yin)即在于(yu)此。
當消息傳出曼內斯曼兄弟發明了一種不銹鋼管軋制工藝,借此,實心圓鋼可在若干秒之內變成無縫不銹鋼管,當時的技術界人士并不信以為真,有人宣稱這是欺詐,有人說這違反了物理學的基本定律。唯獨 Franz Reuleaux教授,對兩兄弟的發明非常贊賞,1890年就著文評述曼內斯曼斜軋穿孔工藝,肯定這一發明是巨大的成功。早在1887年Werner Von Siemens 就致函老Reinhard稱:“我非常欣賞你的兩個兒子具有遠見卓識的偉大發明,今后曼內斯曼的名字將在工業發展上占有一席之地·····.”這才是真知灼見,擲地有聲的贊許!
無(wu)縫不銹(xiu)鋼管(guan)(guan)(guan)(guan)(guan)(guan)生(sheng)產(chan)離開斜(xie)軋(ya)(ya)(ya)(ya)(ya)工(gong)(gong)藝(yi)(yi)(yi)(yi)是(shi)難(nan)以(yi)(yi)想象的(de)(de),除(chu)了(le)少數例外,不銹(xiu)鋼管(guan)(guan)(guan)(guan)(guan)(guan)生(sheng)產(chan)的(de)(de)第一步是(shi)采用桶式(shi)(shi)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)或錐(zhui)輥式(shi)(shi)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)對管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)進(jin)行穿(chuan)(chuan)孔(kong)(kong)(kong)。因此(ci),可以(yi)(yi)說斜(xie)軋(ya)(ya)(ya)(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)(kong)工(gong)(gong)藝(yi)(yi)(yi)(yi)的(de)(de)發明為無(wu)縫不銹(xiu)鋼管(guan)(guan)(guan)(guan)(guan)(guan)生(sheng)產(chan)過程的(de)(de)合(he)理化打(da)下了(le)基礎。德國Wengenroth博(bo)士(shi)在(zai)論(lun)文中(zhong)(zhong)這(zhe)(zhe)樣寫道(dao):“第一根穿(chuan)(chuan)孔(kong)(kong)(kong)坯(pi)軋(ya)(ya)(ya)(ya)(ya)出后,曼氏兄弟將(jiang)注意(yi)力集(ji)中(zhong)(zhong)在(zai)如何將(jiang)其轉化為工(gong)(gong)業生(sheng)產(chan)這(zhe)(zhe)一方面,其目(mu)標是(shi)在(zai)斜(xie)軋(ya)(ya)(ya)(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)上生(sheng)產(chan)商品管(guan)(guan)(guan)(guan)(guan)(guan),但(dan)日(ri)益明顯(xian)的(de)(de)是(shi)采用這(zhe)(zhe)種(zhong)軋(ya)(ya)(ya)(ya)(ya)機(ji)不能在(zai)一個變(bian)形(xing)階(jie)段中(zhong)(zhong)將(jiang)圓(yuan)鋼軋(ya)(ya)(ya)(ya)(ya)成(cheng)小(xiao)截面的(de)(de)成(cheng)品管(guan)(guan)(guan)(guan)(guan)(guan),因此(ci)曼內斯曼兄弟自1890年開始(shi)思考分段軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)(yi)(yi)(yi)(周期軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)(yi)(yi)(yi))問題,采用這(zhe)(zhe)種(zhong)工(gong)(gong)藝(yi)(yi)(yi)(yi)將(jiang)斜(xie)軋(ya)(ya)(ya)(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)上生(sheng)產(chan)的(de)(de)空(kong)心坯(pi)延伸軋(ya)(ya)(ya)(ya)(ya)制為成(cheng)品管(guan)(guan)(guan)(guan)(guan)(guan)。”經歷了(le)半(ban)個世紀(1886~1937年)的(de)(de)發展,無(wu)縫不銹(xiu)鋼管(guan)(guan)(guan)(guan)(guan)(guan)軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)(yi)(yi)(yi)領域出現(xian)了(le)7種(zhong)軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)(yi)(yi)(yi)并(bing)存的(de)(de)局面,經典軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)(yi)(yi)(yi)發展完善,接著在(zai)20世紀下半(ban)葉,出現(xian)了(le)連續軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)工(gong)(gong)藝(yi)(yi)(yi)(yi)和(he)油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)生(sheng)產(chan)的(de)(de)大(da)發展。
110年前,當愛迪生(sheng)在芝加哥第(di)一屆(jie)世博會上看到(dao)穿(chuan)孔坯樣管(guan)的(de)(de)展(zhan)品時,倍加贊賞地連聲道(dao):“人(ren)們應該對(dui)歷史作出貢獻(xian)(xian)!那無縫(feng)不銹(xiu)鋼管(guan)則是(shi)人(ren)類的(de)(de)杰作(Masterpiece).”可以這(zhe)(zhe)樣說,離(li)開能源工業的(de)(de)發展(zhan),人(ren)類社會談不上什(shen)么進步(bu),而離(li)開無縫(feng)不銹(xiu)鋼管(guan)的(de)(de)生(sheng)產,能源工業也(ye)就無法發展(zhan),正是(shi)這(zhe)(zhe)一“杰作”推動(dong)了能源工業的(de)(de)發展(zhan),從而對(dui)人(ren)類歷史作出貢獻(xian)(xian)。這(zhe)(zhe)也(ye)就是(shi)斜軋穿(chuan)孔工藝(yi)發明的(de)(de)深遠意義。